WELCOME TO HEADCO
Harp Engineering and Design Company
WELCOME TO HEADCO
Harp Engineering and Design Company
Equipment · CNC Milling
- 3x Matsuura H-Plus 300 Horizontal: 11-pallet pool, 90-tool magazine, lights-out capable
- 2x Matsuura MX-520: simultaneous 5-axis
- 2x Okuma 5-Axis: dual trunnion, complex geometry
- Haas UMC-500SS: simultaneous 5-axis
- 4x Brother TC-S2C Speedio: high-speed machining, 4th axis, in-process probing
- Akira Seiki V10XP VMC: extended bed, 120" × 60" travel, 12K RPM spindle
- 2x Haas DT-1: 4th axis, drill/tap
- 2x Haas Super Mini Mill: 3-axis
Equipment · Mill / Turn
Live tooling and sub-spindle capability across ten machines and five platforms. The Nakamuras run dual spindle, dual turret with Y-axis, and the three Star Swiss machines carry 12 ft bar feeders for 1.25 in diameter stock.
- 2x Nakamura Super NJT: dual spindle, dual turret, Y-axis, live tooling, B-axis tilting head, 4 ft bar feeder
- Nakamura Super Mill WY-250L: dual spindle, dual turret, Y-axis, live tooling, 6 ft bar feeder
- 2x Mazak Integrex i-150: 5-axis mill-turn, 4 ft bar feeder, automatic 2nd-op vise
- 3x Star SR32J Swiss: 12 ft bar feeder, 1.25" bar capacity, lights-out production
- 2x Hardinge CNC Lathe: 6" chuck, 2-axis
Equipment · Tool Room
- 2x Mitsubishi FA10 Wire EDM: 4-axis, tight internal corners, keyways, hardened tool steel
- Bridgeport Manual Mill: fixtures, modifications, one-off work
- 2x Manual Lathe: turning, facing, repair
- 2x Automatic Saw: stock preparation
- Drill Press: secondary operations
Equipment · 3D Printing
- Formlabs Form 4L, 3.9 x 7.7 x 13.8 in build volume
- Form Wash, automated solvent cleaning
- Form Cure, post-cure processing
- Same-day turnaround on most prototype parts
- Prints used for design validation, fixture and soft-jaw work, and customer fit checks
Equipment: CNC Milling
- 3x Matsuura H-Plus 300 Horizontal: 11-pallet pool, 90-tool magazine, lights-out capable
- 2x Matsuura MX-520: simultaneous 5-axis
- 2x Okuma 5-Axis: dual trunnion, complex geometry
- Haas UMC-500SS: simultaneous 5-axis
- 4x Brother TC-S2C Speedio: high-speed machining, 4th axis, in-process probing
- Akira Seiki V10XP VMC: extended bed, 120" × 60" travel, 12K RPM spindle
- 2x Haas DT-1: 4th axis, drill/tap
- 2x Haas Super Mini Mill: 3-axis
Equipment: Mill / Turn
- 2x Nakamura Super NJT: dual spindle, dual turret, Y-axis, live tooling, B-axis tilting head, 4 ft bar feeder
- Nakamura Super Mill WY-250L: dual spindle, dual turret, Y-axis, live tooling, 6 ft bar feeder
- 2x Mazak Integrex i-150: 5-axis mill-turn, 4 ft bar feeder, automatic 2nd-op vise
- 3x Star SR32J Swiss: 12 ft bar feeder, 1.25" bar capacity, lights-out production
- 2x Hardinge CNC Lathe: 6" chuck, 2-axis
Equipment: Tool Room
- 2x Mitsubishi FA10 Wire EDM: 4-axis, tight internal corners, keyways, hardened tool steel
- Bridgeport Manual Mill: fixtures, modifications, one-off work
- 2x Manual Lathe: turning, facing, repair
- 2x Automatic Saw: stock preparation
- Drill Press: secondary operations
Equipment: 3D Printing
- Formlabs Form 4L, 3.9 x 7.7 x 13.8 in build volume
- Form Wash, automated solvent cleaning
- Form Cure, post-cure processing
- Same-day turnaround on most prototype parts
- Prints used for design validation, fixture and soft-jaw work, and customer fit checks
Digital Manufacturing from Early Prototyping to Full-Scale Production
At HEADCO, we deliver precision-engineered manufacturing solutions, faster and smarter. From initial prototype development to final production, our advanced digital manufacturing capabilities ensure accuracy, speed, and quality at every stage.
Digital manufacturing from early prototyping to full-scale production
At HEADCO, we deliver precision-engineered manufacturing solutions, faster and smarter. From initial prototype development to final production, our advanced digital manufacturing capabilities ensure accuracy, speed, and quality at every stage.
Trusted Across Global Manufacturing
Build Like a Pro with HEADCO
We’re your all-in-one partner from concept to production. At HEADCO, we help you accelerate product development and bring your ideas to market faster than ever. When it’s time for full-scale manufacturing, our expert team provides complete project management, optimizing every detail for cost, quality, and production efficiency.
Design and Engineering Support
We provide both automated and personalized manufacturing support to make your project a success. Every quote includes a free design-for-manufacturing analysis to help you improve part performance and production efficiency.
Need additional guidance? Our experienced engineers are always available to discuss your project and offer tailored recommendations that fit your goals, ensuring precision, quality, and reliability at every step.
How We Work
Share Your Design
Upload your 3D model or technical drawings directly through our platform. Our system reviews your files to ensure manufacturability and accuracy before production begins.
Get a Fast Quote
Start Production
Receive Your Parts
Your finished parts are delivered on time, every time ready for assembly or direct use. Quality checks are completed at every stage to guarantee the highest standards.
INDUSTRIES
Industrial Equipment
Precision components for heavy machinery and manufacturing systems.
We machine complex, high-tolerance components used in industrial equipment, production machinery, and automated manufacturing systems. Our capabilities support both low-volume custom parts and repeatable production for continuous-duty applications.
Common applications include precision housings, tooling, fixtures, structural components, wear parts, and multi-operation assemblies requiring consistent accuracy and reliability.
Medical
High-Precision machining for medical devices and healthcare equipment.
We support medical manufacturing with precision-machined components requiring tight tolerances, clean finishes, and repeatable quality. Our processes are well suited for complex geometries, small components, and multi-operation parts commonly used in medical devices and diagnostic equipment.
Ideal for prototype development, pilot runs, and controlled production volumes.
Aerospace
Complex CNC machining for aerospace and aviation applications.
Our machining capabilities support aerospace supply chains that demand tight tolerances, complex geometries, and process consistency. We produce precision components for structural, mechanical, and support systems, including parts requiring multi-axis machining and secondary operations.
We are well equipped for low-volume, high-complexity aerospace components where accuracy and repeatability are critical.
Automotive
Precision components for automotive and transportation systems.
We machine components for automotive and mobility applications, supporting prototype, pre-production, and production requirements. Our capabilities allow us to efficiently handle complex parts, tight tolerances, and multi-operation workflows common in modern vehicle systems.
Applications include brackets, housings, shafts, precision assemblies, and functional components across multiple vehicle platforms.
Defense & Military
Mission-critical components for defense and government systems.
We manufacture precision components for defense and military applications where reliability, durability, and dimensional accuracy are essential. Our equipment and processes support complex parts used in ground systems, support equipment, and specialized assemblies.
Manufacturing is performed with strict attention to consistency, traceability, and quality control expectations typical of defense supply chains.
Robotics & Automation
Precision machining for advanced automation and robotic systems.
We support robotics and automation manufacturers with high-accuracy components used in motion systems, frames, end-effectors, and mechanical assemblies. Our machining capabilities are well suited for multi-axis geometries, tight tolerances, and repeatable production.
This makes us an ideal partner for both early-stage development and scalable automation platforms.
Resources
Choosing the Right Material for Your Manufacturing Project
Selecting the correct material can make or break your product’s success. Each metal—whether aluminum, stainless steel, or carbon steel—has unique strengths and applications. At Hot-Metal
Why Early Prototyping Saves Time and Money in Product Development
Prototyping isn’t just the first step—it’s the most important one. By creating a precise prototype early, you can identify design flaws, test functionality, and make
How Digital Technology is Changing Production
The manufacturing world is evolving rapidly with the rise of digital tools and automation. At Hot-Metal Equipment, we use advanced digital manufacturing techniques to reduce
End-to-End Digital Manufacturing Solutions
Prototype Development
Low-Volume Production
Complete Manufacturing
